Compressed Gas Coolers

Hayden Industrial provides world-class compressed gas cooling systems and customer service to clients around the globe. Our team can help design a system tailored to your needs, whether that is an economical ASME design or a fully API-661-compliant compressed gas cooler.

We make our gas coolers to the highest industry standards and can design them in multiple configurations. We can manufacture them with pipe headers rated up to 5150 psig and use high-alloy steels when designs specify them. Additionally, our non-welded biogas cooler slab header configurations are certified to 6500 psig.

Whether the Compressed Gas & Biogas Cooler needs to be fully API-661 compliant or a cost-effective ASME design, Hayden has a product that offers the best economical solution while meeting the customer's requirements.

How a Compressed Biogas Cooler Works

Compressing gas produces a heating effect, which you must reduce before use or the next stage of compression. A compressed gas cooling system serves this purpose. Heated gas enters the cooler through tubes. Cooled air passes over these, absorbing heat and lowering the gas temperature.

Our Products include:

• High-Efficiency Compressed Gas Coolers: Optimized for various industrial applications, our compressed gas coolers offer unparalleled performance and durability.
• Innovative Biogas Coolers: Tailored for biogas plants, these coolers are engineered to maximize energy efficiency and reduce environmental impact

Benefits of a Compressed Biogas Cooler

The key benefits of a compressed gas or biogas cooler are directly related to the cooler temperatures they produce. They include:

• Improved safety: Expressing gas at heated compressed temperatures can be dangerous for both equipment and operators. Cooling increases safety.

• Less powerful equipment: Generally, it takes less powerful equipment to move or utilize cooler gas than that at extreme temperatures. Consequently, you may be able to install smaller, more efficient motors.

• Reduced wear: Because cooled gas puts less strain on equipment, including pipes, fittings, and motors, you will notice less wear on systems with a compressed gas cooler. This means longer life, fewer breakdowns, and less maintenance over the life of a system

Applications

Compressed gas coolers have applications anywhere operations compress and heat gases. Common applications for them include:

• Compressed natural gas storage, filling, and transfer stations
• Landfill and agricultural biogas capture