Smart energy usage
Waste Heat Recovery
Capture valuable thermal energy before it escapes. Hayden designs and manufactures heat recovery equipment that transforms exhaust heat into usable energy.
Improve process efficiency
Recover heat off turbines, engines and furnaces
Improve your plant’s efficiency by reducing fuel consumption, limiting emissions and improving overall thermal efficiency. Let us help you turn waste heat into measurable performance gains.
Generating steam to produce additional electricity
In high-temperature services, heat recovery units capture waste energy from exhaust gases to produce steam for auxiliary power generation or other process needs.
Preheating gas to improve efficiency
Recover low- to medium-grade heat to preheat combustion or process gases, and improve turbine or furnace efficiency. Even modest gains in temperature translate to meaningful fuel savings at scale.
Accommodating high-heat process gases
Refineries and chemical production plants working with products like hydrogen, syngas, ammonia and other process gases in reactor and reformer services can generate extreme temperatures. Hayden’s waste heat recovery systems are built to manage these high-pressure, high-temperature gas streams safely and efficiently.
Power generation, process & petrochemical
Waste heat recovery applications
Explore the equipment and technologies that make waste heat recovery possible.
-
Air pre-heaters
Transfer heat from exhaust gases to incoming combustion air to improve burner performance and lower fuel consumption
-
Economizers
Capture low- to medium-grade heat from flue gases to preheat boiler feed water
-
Exhaust gas coolers
Cool high-temperature exhaust while recovering usable energy and protecting downstream equipment
-
Flue gas cooler
Reduce stack temperatures and recover additional energy from flue gases while minimizing thermal stress on downstream systems
-
Process gas HRUs
Recover and repurpose heat from refinery and chemical process gases including volatile organic compounds (VOCs)
-
Recuperators
Recover heat from exhaust streams to preheat incoming combustion air or process gas
What will you do with your waste heat?
Hayden engineers reliable, efficient systems to recover heat from your process and put it back to work. Connect with us to explore how waste heat recovery can reduce fuel use, emissions and costs across your operation.